5500 ton press runout table in Carthage, TN plant

Custom Aluminum Extrusions

Aluminum extrusion roll correction

For more than 60 years, Bonnell Aluminum has built a reputation as one of North America''s leading manufacturers of custom aluminum extrusions. With recent sizable investments to broaden our market and product reach, we provide our customers with some of the most comprehensive range of capabilities in aluminum extrusions, fabrication and finishing services in the industry.

Markets Served

With four strategically located manufacturing facilities, Bonnell Aluminum and its subsidiary AACOA, Division of Bonnell Aluminum, serve many of our nation's leading and most respected manufacturing companies in the Building and Construction, Automotive and Specialty Markets.

Assorted fabricated aluminum extrusions

Capabilities at a Glance

  • Extrusion presses ranging from 1,650 tons to 5,500-ton, up to 16" in circle size
  • Soft and medium strength alloys
  • Anodizing including Class I and II clear, two-step electrolytic and bright dip
  • Paint including standard and high-performance coatings
  • Thermal assemblies (Azo-Braded® fill and de-bridge, and polyamide thermal barrier)
  • Fabrication services including precision cut-back, CNC machining, piercing, sanding, deburring, and bending
  • Remelt centers

Customer Service

Recognized for long-standing customer relationships, Bonnell Aluminum's "Experience with Confidence" speaks to our commitment to manufacturing excellence and superior customer service.

"Our vision for many years has been to remain close and responsive to our customers and be able to support them with the resources available as part of a larger company. This differentiates us from the competition. We can retain the close relationships and familiarity which attracts customers and support them with the resources that being part of Tredegar Corporation provides."

-Brook Hamilton, President of Bonnell Aluminum

Subsidiary of Tredegar

Bonnell Aluminum is a subsidiary of Tredegar Corporation (NYSE:TG), a global company specializing in the manufacturing of plastic films and aluminum extrusions. Tredegar Corporation operates manufacturing facilities in North America, South America, Europe and Asia.


Assorted fabricated aluminum extrusions

2016 International Aluminum Extrusion Design Competition

Bonnell Aluminum, in conjunction with the Extrusion Technology Foundation, are seeking entries for the 2016 International Aluminum Extrusion Design Competition; which is open to both professional and student entries.

Please click here to learn more.